Abstract
Compared with conventional monolithic material, an aluminum-polymer sandwich sheet possesses advantageous strength/stiffness versus weight ratio and has received increasing attention in aeronautical, automotive, marine, and civil engineering industries. In the present study, limiting draw ratio (LDR) and other cylindrical cup-drawing characteristics of aluminum-polymer sandwich sheets were investigated by experiments and numerical simulations. Deformation behaviors of skin layer and core polymer layer were analyzed respectively. It was demonstrated that the deformation mode of exterior sheet tends to biaxial tension state and that of interior sheet tend to compression state. The LDR of aluminum-polyethylene sandwich sheet was well predicted, and influences of core layer thickness and mechanical properties of skin sheet on the LDR of sandwich sheet were analyzed. Research results show that the drawability of the aluminum-polymer sandwich sheet becomes poor with increasing the thickness of the polymeric core and the strength of core polymer. The LDR of the sandwich sheet mainly depends on the drawability of the skin sheet.
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