Cyclic deformation behaviour and lifetime calculation of the magnesium die-cast alloys AZ91D, MRI 153M and MRI 230D

Abstract

Abstract The magnesium alloys AZ91D, MRI 153M and MRI 230D were investigated in the form of die-cast specimens with a cast-skin. The fine-grained microstructure consists of a dendritic magnesium solid solution and interdentritic precipitates. The cyclic deformation behaviour was characterised in stress-controlled load increase and single step tests by means of mechanical stress – strain hysteresis and temperature measurements. Load increase tests allow a reliable short-time estimation of the endurance limit. With the physically based lifetime calculation method “PHYBAL”, the lifetime of the magnesium alloys can be precisely calculated on the basis of the plastic strain amplitude and the change of the specimen temperature due to cyclic plastic deformation with three experiments. Lifetimes calculated according to “PHYBAL” agree excellently with experimentally determined data.