Abstract

Very high cycle fatigue (VHCF) tests on metastable austenitic stainless steels using an ultrasonic fatigue testing (USFT) system are challenging due to the transient material behavior and associated pronounced self-heating effects. Because the conventional measurement of stress-strain hysteresis is not possible in USFT, the cyclic deformation behavior can’t be described in a conventional manner. Hence, an energy-based approach is proposed for the characterization of cyclic deformation behavior of austenitic stainless steels in the VHCF regime at ambient temperature (AT) and elevated temperature. Therefore, in-situ dissipated energy and temperature measurements were performed. At AT both values underwent a change during cyclic loading, while at 300 °C only the dissipated energy changed. The investigated metastable austenitic stainless steel AISI 347 (X6CrNiNb1810, 1.4550) showed cyclic softening in the high cycle fatigue (HCF) regime (Nf < 107) at both testing temperatures, which led to specimen failure. In the VHCF regime, cyclic hardening was observed, which resulted in reaching the limiting number of load cycles Nl = 2 × 109 without specimen failure. This change in the cyclic deformation behavior by a small reduction of the stress amplitude led to a horizontal course of the Woehler curve in the VHCF regime and resulted in the true endurance limit for the investigated material. At AT, ferromagnetic α′-martensite was detected in all fatigued specimens using magnetic measurements. At 300 °C only specimens which reached the limiting number of cycles without failure exhibited a small amount of α′-martensite.

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