Customization of ZrO2 loose/tight bilayer ultrafiltration membranes by reverse micelles-mediated aqueous sol-gel process for wastewater treatment

Abstract

Two types of spherical zirconyl oxalate aqueous sols were successfully customized by a reverse micelles-mediated aqueous sol-gel process, and the sols were sequentially spin-coated on porous supports to prepare ZrO2 loose/tight bilayer ultrafiltration membranes. After three times of spin-coating process, a defect-free ZrO2 loose ultrafiltration membrane with pure water permeability of 110.5 ± 2.25 L m−2 h-1 bar-1, molecular weight cut-off (MWCO) of 16.5 kDa and excellent rejection of up to 97.5 % for bovine serum albumin was fabricated. Then, the loose ultrafiltration membrane was used as a substrate to prepare ZrO2 tight ultrafiltration membrane. Performances of tight ultrafiltration membrane regarding to permeability, retention of polyethylene glycol and treatment of dyes wastewater were evaluated. The tight ultrafiltration membrane with a thickness of 200 nm exhibited a pure water permeability of 22.5 ± 0.3 L m-2 h-1 bar-1 and MWCO of 1150 Da. Additionally, the rejections of methyl red and methyl orange by the tight ultrafiltration membrane were both <65 %, while of alizarin red, direct red, bromocresol green and methyl blue achieved maximum values of 98.5 %, 99.2 %, 99.5 % and 99.6 %, respectively. The fouled membranes could restore the virgin performance for reuse by cleaning and low-temperature calcination.