Abstract

This paper introduces a control algorithm for soft-switching series LC converters. The conventional voltage-to-voltage controller is split into a master and a slave controller. The master controller implements constant current, constant voltage (CCCV) control, required for demanding applications, for example, lithium battery charging or laboratory power supplies. It defines the set-current for the open-loop current slave controller, which generates the pulse width modulation (PWM) parameters. The power supply achieves fast large-signal responses, e.g., from 5 V to 24 V , where 95% of the target value is reached in less than 400 s . The design is evaluated extensively in simulation and on a prototype. A match between simulation and measurement is achieved.

Highlights

  • The topology is similar to a series resonant converter, but it operates in a non-resonant push–pull mode [1]

  • {1} The master voltage controller sets the current to the slave current controller. {2} the slave current mode controller is an open-loop control transfer function based on (1)

  • At t < 0, the converter operated in Constant Current (CC) mode as the output current was limited to 2 A, while the slave controller operated in duty cycle modulation

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Summary

Introduction

By the use of soft-switching converters, highly efficient DC/DC converters can be built. The topology is similar to a series resonant converter, but it operates in a non-resonant push–pull mode [1]. In contrast to a dual active half-bridge converter, the two secondary side active output switches are replaced with diodes [2]. A detailed time domain analysis for calculating the SLC output current, operated above the LC resonance frequency, was published recently [1]. Current literature proposes a voltage-to-voltage transfer function [3,4]. A master controller sets the SLC output current, while a slave open-loop transfer function controls the switching period, duty cycle, and pulse-skipping. By the use of current mode control, one pole is eliminated in the control loop [6].

State-of-the-art
Fundamentals
Master Voltage Mode Controller
Constant Voltage Controller
Constant Current Controller
Acoustic Noise
Slave Current Controller
Initial Calculus
Frequency Modulation
Duty Cycle Modulation
Pulse Skipping
Voltage Stress on C1
Input Voltage Range
Modulator
Measurement Setup
Voltage Step Response
Current Step Response
Load Response
CCCV Transition Step Response
AC Input Voltage Range
DC Link Ripple Rejection
Loop Gain Analysis
Output Voltage Range
DC Link Ripple Attenuation
Control Bandwidth
Overshoot
Conclusions
Findings
10. Patents
Full Text
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