Abstract

We have investigated the curing behavior of dual-curable acrylic resin to solve problems associated with curing of adhesives in shaded areas during display manufacture. A low-temperature curing-type thermal initiator, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), with a 30°C half-life decomposition temperature was used in the investigation. Dual-curable adhesives were prepared according to the thermal initiator content and ultraviolet (UV) radiation dose. The effects of thermal initiator and UV irradiation on the curing behavior and viscoelasticity were investigated. Using Fourier-transform infrared spectroscopy and gel-fraction analysis, an evaluation was carried out to determine the degree of curing after dual UV/thermal curing. In addition, the real-time curing behavior was evaluated using thermogravimetric analysis, differential scanning calorimetry, and a UV/advanced rheometric expansion system. A lift-off test was carried out to verify the effects of dual curing on adhesion performance. Application of UV irradiation before thermal curing suppressed the thermal curing efficiency. Also, the network structure formed after dual curing with low UV dose showed higher crosslinking density. Therefore, the thermal initiator radical effectively influenced uncured areas with low curing temperature and initiator content without causing problems in UV-curable zones.

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