Abstract

Electrophoretic deposition (EPD) was used to produce a multilayer coatings system based on chitosan/curcumin coatings on poly-ether-ether-ketone (PEEK)/bioactive glass (BG)/hexagonal boron nitride (h-BN) layers (previously deposited by EPD on 316L stainless steel) to yield bioactive and antibacterial coatings intended for orthopedic implants. Initially, PEEK/BG/h-BN coatings developed on 316L stainless steel (SS) substrates were analyzed for wear studies. Then, the EPD of chitosan/curcumin was optimized on 316L SS for suspension stability, thickness, and homogeneity of the coatings. Subsequently, the optimized EPD parameters were applied to produce chitosan/curcumin coatings on the PEEK/BG/h-BN layers. The multilayered coatings produced by EPD were characterized in terms of composition, microstructure, drug release kinetics, antibacterial activity, and in vitro bioactivity. Scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) confirmed the deposition of chitosan/curcumin on the multilayer coating system. The release of curcumin upon immersion of multilayer coatings in phosphate-buffered saline (PBS) was confirmed by ultraviolet/visible (UV/VIS) spectroscopic analysis. The antibacterial effect of chitosan/curcumin as the top coating was determined by turbidity tests (optical density measurements). Moreover, the multilayer coating system formed an apatite-like layer upon immersion in simulated body fluid (SBF), which is similar in composition to the hydroxyapatite component of bone, confirming the possibility of achieving close bonding between bone and the coating surface.

Highlights

  • Worldwide, millions of patients use implanted medical devices, including hip/knee joints, pacemakers, cardiovascular stents, dental implants, and so on

  • Since there are no previous studies discussing the mechanism of electrophoretic deposition (EPD) of chitosan/curcumin coatings, we investigated in this study the EPD of chitosan/curcumin mixtures under different conditions

  • The concept of multilayer coatings composed of PEEK and chitosan-based coatings obtained by EPD has been introduced recently [28]; the use of curcumin in the chitosan layer has been investigated for the first time in this study

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Summary

Introduction

Millions of patients use implanted medical devices, including hip/knee joints, pacemakers, cardiovascular stents, dental implants, and so on. For improvement of metal implant bioactivity, surface modification approaches are being put forward, which involve, for example, coating the implants with inorganic materials like bioactive glass, hydroxyapatite, and calcium-phosphate cements [6,7]. These bioceramic coatings facilitate biocompatibility, osteo-conductivity, osteo-inductivity, and may impart antimicrobial activity [8]. The combination of PEEK and h-BN may lead to a coating with improved mechanical properties, while the addition of bioactive glass particles should enhance the bioactivity of the coatings, facilitating the bone-bonding ability and rendering the coatings of interest for orthopedic applications. The concept of multilayer coatings composed of PEEK and chitosan-based coatings obtained by EPD has been introduced recently [28]; the use of curcumin in the chitosan layer has been investigated for the first time in this study

Experimental Procedure
Characterization of Coatings
Composite on 316L
SEM images two magnifications
20 Vcm and
SEM Microstructure
FTIR Analysis
Drug Release Study
10. Cumulative
Antibacterial
Conclusions
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