Abstract

A new active coating was developed by using Cucumis metuliferus fruit extract as antioxidant additive with the aim of obtaining an easy way to functionalize low-density polyethylene (LDPE) films for food packaging applications. Thus, an extraction protocol was first optimized to determine the total phenolic compounds and the antioxidant activity of CM. The aqueous CM antioxidant extract was then incorporated into cellulose acetate (CA) film-forming solution in different concentrations (1, 3 and 5 wt.%) to be further coated in corona-treated LDPE to obtain LDPE/CA-CM bilayer systems. CA and CA-CM film-forming solutions were successfully coated onto the surface of LDPE, showing good adhesion in the final bilayer structure. The optical, microstructural, thermal, mechanical and oxygen barrier performance, as well as the antioxidant activity, were evaluated. The active coating casted onto the LDPE film did not affect the high transparency of LDPE and improved the oxygen barrier performance. The antioxidant effectiveness of bilayer packaging was confirmed by release studies of Cucumis metuliferus from the cellulose acetate layer to a fatty food simulant. Finally, the LDPE/CA-CM active materials were also tested for their application in minimally processed fruits, and they demonstrated their ability to reduce the oxidation process of fresh cut apples. Thus, the obtained results suggest that CA-CM-based coating can be used to easily introduce active functionality to typically used LDPE at industrial level and enhance its oxygen barrier, without affecting the high transparency, revealing their potential application in the active food packaging sector to extend the shelf-life of packaged food by prevention of lipid oxidation of fatty food or by prevention fruit browning.

Highlights

  • IntroductionIncreasing ecological concern aimed towards a reduction of the environmental impact of short-term plastics (i.e., packaging, disposable cutlery, agricultural mulch films, etc.) is contributing to a move towards a circular economy model, in which a more sustainable plastic industry is continuously developing

  • Increasing ecological concern aimed towards a reduction of the environmental impact of short-term plastics is contributing to a move towards a circular economy model, in which a more sustainable plastic industry is continuously developing

  • Motlhanka studied the antioxidant performance of aqueous, methanolic and under chloroform C. metuliferus extracts using the DPPH method, and the results indicated that aqueous extract exhibited the strongest antioxidant response, while methanolic extract possessed moderate antioxidant response and low activity in chloroform [36]

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Summary

Introduction

Increasing ecological concern aimed towards a reduction of the environmental impact of short-term plastics (i.e., packaging, disposable cutlery, agricultural mulch films, etc.) is contributing to a move towards a circular economy model, in which a more sustainable plastic industry is continuously developing. Active food packaging has advantages over direct addition of active compounds into the foodstuff, such as the use of additives in lower concentrations, as well as extension of shelf life due to the controlled release of active compounds during storage [12,13]. It has an important effect on the reduction of deterioration reactions that begin at the food surface due to a more significant interaction with the surface of the packed food [11,14,15]. There is a growing trend in the food packaging industry to replace synthetic additives with natural antioxidants in both petrochemical-based [16,17,18,19]

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