Crystallization Properties and Polymorphic Behavior of Isotactic Poly(1-Butene) from Metallocene Catalysts: The Crystallization of Form I from the Melt

Abstract

A study of the crystallization from the melt and of the polymorphic behavior of isotactic poly(1-butene) (iPB) prepared with metallocene catalysts is presented. Samples of isotactic polybutene of different stereoregularity, containing different concentrations of stereodefects (rr triads defects) and regiodefects (4,1 units) have been prepared with different C2- and C1-symmetric metallocene catalysts. The concentration of defects and the molecular mass are controlled through a rational choice of the catalyst structure and conditions of polymerization. Highly isotactic samples with concentration of rr stereodefects lower than 2 mol %, crystallize from the melt in the metastable form II. This is a common polymorphic behavior observed in iPB samples prepared with Ziegler−Natta catalysts and extensively reported in the literature. More stereodefective iPB samples, containing concentration of stereodefects higher than 2 mol %, crystallize form the melt as mixtures of form II and form I, the fraction of crystals of form I increases with increasing concentration of defects and decreasing cooling rate from the melt, and samples with concentration of rr defects of 3−4 mol % crystallize from the melt in the pure form I at low cooling rates. This is the first experimental observation of the crystallization of the stable trigonal form I of iPB from the melt at atmospheric pressure. This result may be of interest because the crystallization of the metastable form II from the melt and the spontaneous transformation at room temperature of form II into the stable form I has been considered for long time an unavoidable problem that stands in the way of the industrial development of the Ziegler−Natta iPB.