Crystal plasticity-based modeling for predicting anisotropic behaviour and formability of metallic materials

Abstract

Metallic materials often exhibit anisotropic behaviour under complex load paths because of changes in microstructure, e.g., dislocations and crystallographic texture. In this study, we present the development of constitutive model based on dislocations, point defects and texture in order to predict anisotropic response under complex load paths. In detail, dislocation/solute atom interactions were considered to account for strain aging and static recovery. A hardening matrix based on the interaction of dislocations was built to represent the cross-hardening of different slip systems. Clear differentiation between forward and backward slip directions of dislocations was made to describe back stresses during path changes. In addition, we included dynamic recovery in order to better account for large plastic deformation. The model is validated against experimental data for AA5754-O with path changes, e.g., Figure 1 [1]Another effort is to include microstructure in forming predictions with a minimal increase in computational time. This effort enables comprehensive investigations of the influence of texture-induced anisotropy on formability [2]. Application of these improvements to predict forming limits of various BCC textures, such as γ, ρ, α, η and ϵ fibers and a random (R) texture. These simulations demonstrate that the crystallographic texture has significant (both positive and negative) effects on the forming limit diagrams (Figure 2). For example, the y fiber texture, that is often sought through thermo-mechanical processing due to high r-value, had the highest forming limit in the balanced biaxial strain path but the lowest forming limit under the plane strain path among textures under consideration.