Crystal orientation control in TiAl–Nb alloys through a double directional solidification process

Abstract

Intermetallic Ti–46Al–5Nb (at.%) alloys were directionally solidified by single directional solidification (SDS) process and double directional solidification (DDS) process using a Bridgman directional solidification furnace. Microstructure and crystal orientation neighboring the initial growth interface as well as the quenched mushy zone before starting directional solidification were investigated in the SDS and DDS processes, respectively. The results show that the dendrite morphology changes from equiaxial to columnar, but the directional dendrite segregation is almost keep the continuity across the initial growth interface after SDS and DDS processes, respectively. Crystal orientations in the regions neighboring the initial growth interface have preferential modifications along the growth direction. Compared with that in the first DS of DDS, the length of the initial mushy zone significantly decreases, but the β dendrite is well-orientated in the mushy zone in the second DS. Crystal orientation can be well-controlled in DDS by modifying the β growth morphology as well as the orientation in initial mushy zone of the two DS processes. The directional dendrite parallel to the growth direction and the preferred β orientation are considered as the main reasons to β seed crystallization. The process of the β seed crystallization is also discussed. Based on the β seeding, the DDS process can align the β dendrite orientation and promote the peritectic transformation undergoing completely, thus control the lamellar colony boundaries as well as the lamellar microstructures inside of the colonies.