Abstract
According to the Hencky stress theorem and J-C constitutive equation, a cutting force model is established for the diamond turning process when using micro diamond tool, through which the stress distributions on tool rake face and flank face are calculated. A stress model is further developed to calculate the stress distribution on the cutting edge region by using the stress intensity factor theory of fracture mechanics, into which the influences of crystal orientation of rake and flank faces are integrated. With consideration of elastic modulus and defect density of diamond crystal, the critical stress for graphitization of diamond tool is also deduced in response to different crystal orientations and types of diamond material. Finally, cutting experiments are performed to validate the theoretical predictions. Results show that the experimental observations agree well with the theoretical predictions. Such satisfactory consistency confirms that the natural cape Ia diamond as tool material and the (100) crystal plane as tool faces can effectively inhibit the graphitization wear of micro diamond tool.
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