Abstract

Bearings are ubiquitous in rotating machinery and bearings in good working conditions are essential for the availability and safety of the machine. Various intelligent fault diagnosis models have been widely studied aiming to prevent system failures. These data-driven fault diagnosis models work well when training data and testing data are from the same distribution, which is not easy to sustain in industry since the working environment of rotating machinery is often subject to change. Recently, the domain adaptation methods for fault diagnosis between different working conditions have been extensively researched, which fully utilize the labeled data from the same machine under different working conditions to address this domain shift diploma. However, for a target machine with seldom occurred faulty data under any working conditions, the domain adaptation approaches between working conditions are not applicable. Hence, the cross-machine fault diagnosis tasks are recently proposed to utilize the labeled data from related but not identical machines. The larger domain shift between machines makes the cross-machine fault diagnosis a more challenging task. The large domain shift may cause the well-trained model on source domain deteriorates on target domain, and the ambiguous samples near the decision boundary are prone to be misclassified. In addition, the sparse faulty samples in target domain make a class-imbalanced scenario. To address the two issues, in this paper we propose a semi-supervised adversarial domain adaptation approach for cross-machine fault diagnosis which incorporates the virtual adversarial training and batch nuclear-norm maximization to make the fault diagnosis robust and discriminative. Experiments of transferring between three bearing datasets show that the proposed method is able to effectively learn a discriminative model given only a labeled faulty sample of each class in target domain. The research provides a feasible approach for knowledge transfer in fault diagnosis scenarios.

Highlights

  • Bearings are ubiquitous in rotating machinery and the failure of bearings would increase the downtime and operating cost

  • We proved that the batch norm maximization is effective to improve the discriminability decline and diversity decline, which are both caused by the large domain shift

  • The first bearing dataset in use is provided by Case Western Reserve University (CWRU) Bearing

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Summary

Introduction

Bearings are ubiquitous in rotating machinery and the failure of bearings would increase the downtime and operating cost. Fault diagnosis methods are of great importance to prevent accidents and reduce maintenance cost. These fault diagnosis methods could generally be divided into two categories: model-based methods and data-driven methods. The model-based diagnosis models usually develop dynamic models of the machinery through analytical approaches and finite element analysis. Gupta [1] introduced a 6-DOF (degree of freedom) model of a bearing and Adams [2]. Developed a 29-DOF model for a shaft supported by two rolling element bearings. Data-driven fault diagnosis models employ large amount of monitoring data and historical data to establish the fault diagnosis models without prior physical or expert knowledge.

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