Crosslinking vs. interdiffusion rates in melamine-formaldehyde cured latex coatings: A model for waterborne automotive basecoat

Abstract

Designing optimal formulations for automotive waterborne basecoats can be fairly complex, often requiring knowledge of events that occur at the molecular level. The ultimate performance of the coating can depend upon the success with which this knowledge is applied. We examine a system in which an aqueous dispersion of an acrylic latex with -OH functionality reacts with a melamine derivative when heated. We use fluorescence-labeling and energy transfer measurements to obtain information on the relative rates of crosslinking and interparticle polymer diffusion in these films. We show that temperature and particle morphology play an important role in the development of film properties. Finally, these energy transfer experiments provide information on the location of the melamine-formaldehyde resin in the dry film before the onset of crosslinking. This system can serve as a model for waterborne basecoat development in many automotive applications.