Abstract

This paper proposes an easy-implemented and high precision contouring control method for a self-developed compliant nanomanipulator supporting cost-effective micro-stereolithography (MSL). The proposed contouring control method is composed of a repetitive controller (RC) to achieve periodic trajectory tracking for each axis, and a cross-coupled control (CCC) for the coordination of contour errors. It is worth noting that the cross-coupled controller design and its integration to RC are not straightforward, as an incorrect feedback position may even deteriorate the contouring and an inappropriate design of the cross-coupled controller leads to instability of the system. For the proposed control structure, a correct feedback position is designed, hence a cross-coupled controller is constructed to ensure the stability and contour error reduction. Various simulations and real-time experiments are deployed on the nanomanipulator, and the comparative results validate the enhanced contour tracking performance of the proposed control method with the contour error 86 nm.

Highlights

  • Additive manufacturing (AM) is a process allowing the rapid production of varied-size models and prototypes, and the manufacturing is implemented based on a layer-bylayer process

  • The main contributions of this paper are as follows: 1. An easy-implemented and high precision contouring control structure is proposed for a self-developed compliant nanomanipulator supporting a cost-effective MSL system

  • Further the generalized cross-coupled control (GCCC) [30] was proposed to deal with free form contours, and the idea of the contour error calculation by GCCC is shown in FIGURE 2, where P is the current tracking position, and r(k) is the current reference position

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Summary

INTRODUCTION

Additive manufacturing (AM) is a process allowing the rapid production of varied-size models and prototypes, and the manufacturing is implemented based on a layer-bylayer process. An easy-implemented and high precision contouring control structure is proposed for a self-developed compliant nanomanipulator supporting a cost-effective MSL system.

MODELING OF A COMPLIANT NANOMANIPULATOR
PROPOSED RC-CCC CONTROL METHOD
SIMULATION AND EXPERIMENTAL RESULTS
SIMULATION RESULTS
CONCLUSION
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