Critical evaluation of approaches for on-line batch process monitoring

Abstract

Since the introduction of batch process monitoring using component models in 1992, different approaches for statistical batch process monitoring have been suggested in the literature. This is the first evaluation of five proposed approaches so far. The differences and similarities between the approaches are highlighted. The derivation of control charts for these approaches are discussed. A control chart should give a fast and reliable detection of disturbances in the process. These features are evaluated for each approach by means of two performance indices. First, the action signal time for various disturbed batches is tested. Secondly, the probability of a false warning in a control chart is computed. In order to evaluate the five approaches, five different data sets are studied: one simulation of a batch process, three batch processes obtained from industry and one laboratory spectral data set. The obtained results for the performance indices are summarised and discussed. Recommendations helpful for practical use are given.