Crevice Corrosion Initiation and Growth of Die-Cast ADC12 Aluminum Alloy

Abstract

Die-cast ADC12 (Al-3Cu-10Si) aluminum alloy is widely used because of mechanical properties and castability. In atmospheric environments, crevice corrosion sometimes occurs on ADC12; therefore, improvement of corrosion resistance and elucidation of corrosion mechanisms are needed.As-cast specimens of ADC12 were used in this study. Pure Al sheets were used for comparison. The microstructure of ADC12 was composed of α-Al and Al-Si eutectic phases. Intermetallic particles (IMPs) containing Cu existed. IMPs containing Fe also existed. The size of IMPs was around 1 μm.Crevice was made between a polycarbonate nut and bolt, and immersion test was performed in 0.1 M NaCl. After immersion, the dissolution of α-Al was observed inside the crevice. To ascertain the effect of pH on α-Al phase dissolution, immersion test was carried out in 0.1 M HCl and 0.1 M NaCl (pH 10.0) In 0.1 M HCl, α-Al dissolved, and the corrosion morphology was similar to that inside the crevice.