Abstract

Weldbonding is a new joining technique that combines the spot welding with the adhesive bonding. It has found more and more applications in recent years because of its unique advantages. However, researches on the new technique are few especially on the long-term stress and strength of weldbonded structures. In the present paper, three-dimensional viscoplastic finite element analyses (FEA) of a single-lap weldbonded joint are conducted to investigate the stress redistribution. The results show that stresses increase obviously near the interface between the adhesive and the weld spot with the creep of adhesive. The adhesive tends to distribute its stresses more uniformly and transfer some loads to the weld spot. The stress concentration factor of weldbonded joint is significantly lower than that of the direct spot-weld in connection. The simulations illustrate that increasing of creep parameter will enhance the maximum stress level in the weld spot.

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