Crashworthiness Analysis of Square Aluminum Tubes Subjected to Oblique Impact: Experimental and Numerical Study on the Initial Contact Effect

Abstract

This study investigates the crashworthiness behavior of square aluminum thin-walled tubes subjected to both axial and oblique impact loading, emphasizing the effects of crushing angle and initial contact between impactor and tube on the plastic collapse initiation and energy absorption capacity. A parametric study in crushing angle is conducted until 15°, while the two examined types of initial contact between impactor and tube consist of a contact-in-edge case and a contact-in-corner one, aiming to capture the effect of initial contact on both plastic collapse and energy absorption. Both experimental quasi-static tests and numerical simulation via finite element modeling in LS-DYNA software are carried out for the evaluation of the crushing response of the tested tubes. The 5° oblique cornered crushing revealed the greatest energy absorption, reflecting the most efficient loading case as significant tearing failure occurred around the tube corners in axial crushing due to a higher peak crushing force, while the increase in crushing angle caused a drop in energy absorption and peak force regarding the oblique loading. Finally, an initial contact-in-corner case revealed higher energy absorption compared to both axial and edged oblique loading, while peak force showed a slight decrease with crushing angle in that case.