Abstract

Crack growth resistance curves for the non-linear fracture parameters KR, JR and R were measured for unirradiated PGA and IM1-24 graphites that are used as moderators in British Magnox and AGR nuclear reactors respectively. All the curves show an initial rising part, followed by a plateau region where the measured parameter is independent of crack length. JR and R decreased at large crack lengths. The initial rising curves were attributed to development of crack bridges in the wake of the crack front, while, in the plateau region, the crack bridging zone and the frontal process zone, ahead of the crack tip, reached steady state values. The decreases at large crack lengths were attributed to interaction of the frontal zone with the specimen end face. Microscopical evidence for graphite fragments acting as crack bridges showed that they were much smaller than filler particles, indicating that the graphite fragments are broken down during crack propagation. There was also evidence for friction points in the crack wake zone and shear cracking of some larger fragments. Inspection of KR curves showed that crack bridging contributed ~0.4 MPa m0.5 to the fracture toughness of the graphites. An analysis of JR and R curves showed that the development of the crack bridging zone in the rising part of the curves contributed ~20% to the total work of fracture. Energies absorbed during development of crack bridges and steady state crack propagation were greater for PGA than for IM1-24 graphite. These differences reflect the greater extent of irreversible processes occurring during cracking in the coarser microtexture of PGA graphite.

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