Abstract

The problem which is faced in this article is the analysis of the effects of a transverse propagating crack on the vibrational behavior of a vertical axis cooling pump. The crack is assumed to develop in a section between the impeller and a seal, preventing the hot water to flow upwards along the rotor shaft. The pressurized seal is fed with an injection of cold water, and crack initiation may be due to a thermal striping phenomenon. Afterwards, crack growth could be driven by a combination of thermal and mechanical loads, causing alternate cyclic stress in the shaft. Cracking instances of this type have been reported worldwide in several machines of similar design. In this article, the fact is emphasized that the crack behavior is likely to be influenced by the thermal field and by the water pressure in the cracked area. A dynamical lineshaft model, integrated by an original representation of the crack, has been developed to investigate the possible vibratory symptoms related to a crack propagation. The vibrations are generally measured in correspondence of a rigid coupling which connects the motor shaft to the pump shaft, in a position which is rather far away from the crack. 1 × rev., 2 × rev., and 3 × rev. vibration components, which are generally displayed by the machine condition monitoring system and are the most significative symptoms of the presence of a transverse crack in a rotating shaft, are calculated.

Highlights

  • In almost all nuclear plants worldwide, the cooling of the reactor is performed by single stage, vertical axis centrifugal pumps

  • The problem which is faced in this article is the analysis of the effects of a transverse propagating crack on the vibrational behavior of a vertical axis cooling pump

  • The vibrations are generally measured in correspondence of a rigid coupling which connects the motor shaft to the pump shaft, in a position which is rather far away from the crack. 1 × rev., 2 × rev., and 3 × rev. vibration components, which are generally displayed by the machine condition monitoring system and are the most significative symptoms of the presence of a transverse crack in a rotating shaft, are calculated

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Summary

Crack Detectability in Vertical Axis Cooling Pumps During Operation

Dipartimento di Meccanica, Politecnico di Milano, Via La Masa 34, I-20158 Milano, Italy. The problem which is faced in this article is the analysis of the effects of a transverse propagating crack on the vibrational behavior of a vertical axis cooling pump. Afterwards, crack growth could be driven by a combination of thermal and mechanical loads, causing alternate cyclic stress in the shaft. Cracking instances of this type have been reported worldwide in several machines of similar design. The fact is emphasized that the crack behavior is likely to be influenced by the thermal field and by the water pressure in the cracked area. Vibration components, which are generally displayed by the machine condition monitoring system and are the most significative symptoms of the presence of a transverse crack in a rotating shaft, are calculated. Keywords Crack, Rotordynamics, Reactor coolant pump, Detection, Monitoring, Thermal gradients

INTRODUCTION
Motor upper bearing Motor lower bearing Pump bearing Seal kxx
Findings
CONCLUSIONS

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