Abstract

The possibility of regenerating the solvent of extraction units by cyclic adsorption was analyzed. This combination seems convenient when extraction is performed with a high solvent-to-impurity ratio, making other choices of solvent regeneration, typically distillation, unattractive. To our knowledge, the proposed regeneration scheme has not been considered before in the open literature. Basic relations were developed for continuous and discontinuous extraction/adsorption combinations. One example, deacidification of plant oil with alcohol, was studied in detail using separate experiments for measuring process parameters and simulation for predicting performance at different conditions. An activated carbon adsorbent was regenerated by thermal swing, making cyclic operation possible. When extracting the acid with methanol in a spray column, feed = 4 L min−1, solvent = 80 L min−1, feed impurity level 140 mmol L−1, and extract concentration 7.6 mmol L−1, the raffinate reaches a purity of 1.2 mmol L−1, the solvent being regenerated cyclically in the adsorber (364 kg) to an average of 0.7 mmol L−1. Regeneration of the solvent by cyclic adsorption had a low heat duty. Values of 174 kJ per litre of solvent compared well with the high values for vaporization of the whole extract phase (1011 kJ L−1).

Highlights

  • Liquid-liquid extraction (LLE) is an important technique of separation used in many applications of the chemical process industry

  • The general procedure was as follows: (i) liquid-liquid thermodynamic equilibrium data was got for the solventfeed-impurity system in the form of partition coefficients; (ii) solid-liquid thermodynamic equilibrium isotherms were obtained for the solvent-adsorbent-impurity system; (iii) kinetic parameters for extraction were obtained, in the form of global average aKL values for a column and stirred tank extractor; (iv) adsorption kinetic parameters for adsorption were obtained, in the form of global average linear driving force parameter (KLDF) values; (v) tests of adsorbent regeneration by thermal swing were made, measuring the relevant parameters; (vi) simulations were run for continuous and discontinuous units, varying process conditions

  • The solid-liquid adsorption unit (SLA) can be a bleaching stirred tank or a packed adsorbent column. The latter seems better suited for the proposed combination because it allows an easy separation of the solvent and an easy regeneration of the adsorbent

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Summary

Introduction

Liquid-liquid extraction (LLE) is an important technique of separation used in many applications of the chemical process industry. Extraction is typically used in cases in which distillation is not cost-effective or directly not possible at all This is the case when azeotropes are formed, or when volatility differences between components are too low, or when heat-sensitive materials are present that could decompose at the high temperatures of distillation. One of the most important steps in the design of LLE is the choice of the solvent, which must meet several criteria in order to achieve a maximum transfer rate: (i) a high solubility for the solute and low solubility for the feed/raffinate; (ii) a density difference with the carrier higher than 0.15 g cm−3; (iii) a medium surface tension (5–30 dyne cm−1); (iv) high resistance to thermal degradation when thermal regeneration is used; (v) a high boiling point and low viscosity, for ease of handling. It is readily apparent that not all criteria can be met and that a careful screening is needed to choose the best solvent from a given set

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