Coupling between oxidation kinetics and anisothermal oil flow during deep-fat frying

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Deep-fat frying is a cooking technique that has been used continuously since prehistoric times. A domestic deep-fryer heated from the bottom develops significant convection inside the bath cavity. It is responsible for very high heat transfer coefficients and the exposure of the deep-frying oil to the atmospheric oxygen. The continuous conversion of gaseous dioxygen into unstable and reactive hydroperoxides and their subsequent advection throughout the bulk volume is at the origin of the main complaints made of frying which includes issues such as odors, fouling, and generation of several toxic compounds. This study analyzes the coupling between natural convection of triacylglycerols and the combinatorial chemistry controlling their autoxidation. At macroscopic scale, anisothermal flow within a typical kitchen appliance, including a cold zone beneath the heating element, was simulated in 3D under the Boussinesq approximation with a Eulerian description during initial heating and temperature holding. At molecular and intermediate scales, the endothermic decomposition of fatty-ester hydroperoxides in various mixtures was simulated over several hours using a Lagrangian description. Simulations and the proposed description of the combinatorial generation of hydroperoxides highlighted the complex relationship between deep-fryer design, residence times at different temperatures, and oil composition. The half-life of hydroperoxides (>15 min) is intermediate between vertical mixing times (<3 min) and longitudinal ones (>2 h). Hydroperoxides of unsaturated fatty esters are generated at the surface, which are preferentially decomposed in heated plumes and accumulate between production cycles in cold stagnant regions. Experimental validation is proposed for the eddy structure, temperature fluctuations, and hydroperoxides decomposition kinetics.