Abstract

This paper addresses the often overlooked, yet critical, aspect of designing and optimizing the surface pipeline network for the transportation of geothermal fluids from the wellheads to the delivery point, such as greenhouses, food drying plants, or fish farming units. While research on the geothermal industry predominately focuses on the reservoir and well engineering aspects of exploitation, insufficient attention has been given to the design of the pipeline network, leading to improper design and significant, yet avoidable, energy losses. Thus, this paper presents a comprehensive methodology for modeling and simulating geothermal fluid flow within the pipeline network by fully considering all hydraulic (friction, viscous flow, and gravity effects) and thermal (open air and underground pipeline heat loss) phenomena. These two aspects are handled simultaneously by setting up and solving the coupled set of the governing (differential) equations. We also demonstrate the difficulties that arise when attempting the solution of the mathematical problem, such as potential instability or lack of convergence. Finally, a fully detailed study of the real-world geothermal production system is presented utilizing the developed methodology to optimize the design and operation conditions of the system. By integrating debottlenecking strategies into the analysis, this approach not only maximizes power output, but also identifies and mitigates constraints within the system, ensuring efficient operation and performance increase.

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