Abstract

A coupled level-set and immersed-boundary-method (CLSIBM) is proposed for simulation of liquid and gas phase flow during filling of a complex geometry based mold using a modified cut-cell technique. The CLSIBM uses Cartesian computational domain, with two level-set functions: for liquid-metal and gas interface and ϕf,s for liquid-metal/gas and solid (mold box) interface. The cut-cell based immersed boundary method enable us to handle any internal two-phase flow in complex geometry using a Cartesian grid. Numerical results are presented for filling in four different tanks/molds, demonstrating the robustness of the proposed method during mold filling in complex geometry mold box.

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