Coupled Heat Transfer Simulation of the Spiral Water Wall in a Double Reheat Ultra-supercritical Boiler

Abstract

This paper presented a coupled heat transfer model combining the combustion in the furnace and the ultra-supercritical (USC) heat transfer in the water wall tubes. The thermal analysis of the spiral water wall in a 1000 MW double reheat USC boiler was conducted by the coupled heat transfer simulations. The simulation results show that there are two peak heat flux regions on each wall of spiral water wall, where the primary combustion zone and burnt-out zone locate respectively. In the full load condition, the maximal heat flux of the primary combustion zone is close to 500 kW/m2, which is higher than that in the conventional single reheat USC boilers. The heat flux along the furnace width presents a parabolic shape that the values in the furnace center are much higher than that in the corner regions. The distribution of water wall temperature has a perfect accordance with the heat flux distribution of the parabolic shape curves, which can illustrate the distribution of water wall temperature is mainly determined by heat flux on the water wall. The maximal water wall temperature occurs at the middle width of furnace wall and approaches 530°C, which can be allowed by the metal material of water wall tube 12Cr1MoVG. In the primary combustion zone, the wall temperatures in half load are almost close to the values in 75% load condition, caused by the heat transfer deterioration of the subcritical pressure fluid under the high heat flux condition. The simulation results in this study are beneficial to the better design and operational optimization for the double reheat USC boilers.