Cost-Effective Improvement of Core Analysis for Heavy Oil Development in Northern Kuwait

Abstract

Abstract Routine and Special Core analysis (RCAL and SCAL) are the cornerstone of Petrophysics Modeling and Formation Evaluation. In order to obtain the required information, it is important to have quality core, its processing and analysis. This paper summarizes current practices vis-à-vis improvements made in key technical areas. Coring and core analysis are cost-intensive processes. Only quality data from representative core plugs can offset the high cost and can help to achieve the objectives of coring and core analysis. To obtain consistent quality core plugs, coring practice, on-site handling and plugging procedure have to be the best in class. Coring and core analysis in the shallow-depth Heavy Oil Fields in Northern Kuwait have been in place for some time. The processes like i) coring operation ii) on-site core handling and preservation iii) core slabbing iv) core plugging and finally v) core analysis are continually improved. In order to be efficient and cost-effective, all the above processes were re-visited, quality gaps identified and improvements implemented by incorporating unconsolidated formation characterization from the available extensive petrographic studies. For example in the coring practice front, coring and core handling protocols were modified for sour heavy oil-bearing formations noticed in parts of the fields. On-site dry ice was used in addition to the prevalent practice of normal freezing. In the laboratory analysis front, obtaining representative plugs and getting useful results from them were the key challenges. Compared to the previous practice of liquid N2 injection from top only during core slabbing by band saw, liquid N2 injection from both top and bottom resulted in improved core integrity. The previous practice of plunge cutting of plugs with liquid N2 was continued. Before any analysis, Computer Tomography (CT) scan of the plugs was performed to discriminate plug-integrity related issues. This paper discusses lessons learnt from past coring and core analysis processes and their impact on heavy oil development. Improvements to these processes as cost-effective measures are presented through real examples. Recommendations for improvement include field procedure, laboratory process, and usability of the tests performed, which may be useful to the industry where heavy oil core analysis is used.