Abstract

Software packages for 3D design and additive manufacturing (AM) technologies, initially known as rapid prototyping (RP) have emerged during the last years, as a cutting edge solutions for custom prototyping. These new tools and technologies lower the design costs, but also allow rapid creation of fully functional components. This paper describes the FDM and 3DP rapid prototyping technologies that were used to create elements and tools in the wood industry field. Total costs of manufacturing related to the fabrication of sample elements and tools are analysed. One of the main recognised issues of wider application of rapid prototyping technologies is their still very high costs related to all production aspects, starting with a lack of available materials, material cost, up to high cost of available commercial equipment, usually focused only on specific solutions and limited range of materials. Generally, AM costs can be divided into the group of fixed costs and variable ones. This paper deals with the optimization of the production costs of fabricated elements in case of small-scale production, and optimization of variable costs (processing and post-processing, costs of enforcement, and material costs).

Highlights

  • Additive manufacturing involves a series of procedures that enable rapid fabrication of prototypes based on a 3D CAD model

  • The Center for Information technology (CIT) at the Faculty of Engineering, University of Kragujevac uses two printers based on fused deposition modeling (FDM) technology, as given in Figures 1 and 2:

  • Up Plus 2 The increasing use of 3D printing has found its place in the wood industry, and it needs the development of new materials that will have properties compatible to those of the wood and will be able to replace conventional ABS plastic used [6,7,8,9]

Read more

Summary

INTRODUCTION

Additive manufacturing involves a series of procedures that enable rapid fabrication of prototypes based on a 3D CAD model. The great advantage of this process is the timely detection of defects or quick correction of the errors during the processing of parts. Additive technologies (until recently referred to as RP technology) include forming parts layer by layer. The process that is analyzed in this paper is based on fused deposition modeling (FDM) technology (part of additive technology) [1,2,3,4]

REVIEW OF TECHNOLOGIES USED FOR RAPID PROTOTYPING
FDM TECHNOLOGY COSTS
Variable costs
Calculation of the cost by using FDM technology
THE APPLICATION OF FORMULATION FOR THE CALCULATION OF COSTS
Processing Cost
The calculation of executive costs
Calculation of material costs
Post-processing costs
Cost of the post-processing
70 RSD 459 RSD
Making wood part on the CNC machine
Production of the plastic part using casting technology
CONCLUSION

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.