Abstract

Corrosion characteristics of different steels in industrial environment were studied systematically to understand the protective nature of oxide scales that form on their surfaces with a view to explore the possibility of using a newly developed ultrahigh strength steel, DMR-1700, for fabrication of components to use in industrial applications. Further, the studies related to pitting and crevice corrosion resistance of a variety of steels under industrial environmental conditions have been carried out for comparison purposes. The surface morphologies of corroded steels were observed by scanning electron microscope (SEM) in order to understand the nature of corrosion. The corrosion mechanism of steel components that fail under industrial environmental conditions has been discussed. Based on the results obtained with different techniques, the newly developed DMR-1700 ultrahigh strength low alloy steel in association with successfully developed high-performance protective coating has been recommended for manufacture of components to use in industrial systems. This steel helps in improving the efficiency of the systems significantly by eliminating failures during service.

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