Abstract

In this work, the results obtained from studying the corrosion of cast iron in freely aerated stagnant Arabian Gulf seawater (AGS) at room temperature were reported. The study was carried out using weight-loss (WL), cyclic potentiodynamic polarization (CPP), open-circuit potential (OCP), and electrochemical impedance spectroscopy (EIS) measurements and complemented by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) investigations. WL experiments between two and 10 days’ immersion in the test electrolyte indicated that the weight-loss the cast iron increases with increasing the time of immersion. CPP measurements after 1 h and 24 h exposure period showed that the increase of time decreases the corrosion via decreasing the anodic and cathodic currents, as well as decreasing the corrosion current and corrosion rate and increasing the polarization resistance of the cast iron. EIS data confirmed the ones obtained by WL and CPP that the increase of immersion time decreases the corrosion of cast iron by increasing its polarization resistance.

Highlights

  • Cast iron is a durable and fire-resistant material that is used in the home and industry

  • Where, m1 and m2 are the weighs of the cast iron coupon per mg before and after its immersion in the test solution, A is the area of the cast iron coupon in inch2, D is the density of cast iron (D = 7.563 g/cm3), and t is the exposure time (h)

  • Electrochemical (CPP, open-circuit potential (OCP), and electrochemical impedance spectroscopy (EIS)) measurements taken after 1 h and 24 h showed that the increase of immersion time decreases the corrosion of cast iron through decreasing its anodic, cathodic, and corrosion currents and corrosion rate, while increasing the polarization and solution resistances

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Summary

Introduction

Cast iron is a durable and fire-resistant material that is used in the home and industry. Cast iron has a wide variety of properties such as cast complex shape with low cost, low melting temperature, high fluidity when molten, it does not form undesirable surface film when poured due to less reactivity with molten materials and has slight to moderate shrinkage during solidification and cooling [1]. It is hard, brittle, nonmalleable, and more fusible than steel. Spectroscopic investigations using SEM and EDX profile analysis were to understand the formed corrosion products onto the surface of cast iron that was immersed for 10 days’ immersion in AGS

Results and Discussion
Experimental Section
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