Corresponding drivability control and energy control strategy in uninterrupted multi-speed mining trucks

Abstract

An hybrid uninterrupted multi-speed transmission (HUMST), based on the integration of a planetary gear set and a 3-speed automatic manual transmission (3-AMT), is developed to satisfy the specific performance indexes of mining trucks. The power-split device can alleviate and eliminate the inherent torque interruption of the 3-AMT during gear shift by implementing the designed cooperative shift control strategy which is optimized by quadratic performance index. In order to achieve fast torque coordination while guaranteeing the driving comfort performance, the torque profiles of the power split device and the traction motor are optimized by Linear-quadratic regulator (LQR) algorithm. Dynamic programming (DP) is implemented as a benchmark to demonstrate the maximum fuel efficiency of the proposed HUMST. Because of the high computational cost of optimal control strategies such as DP, an improved real-time control strategy (IRTCS) using modified Gaussian distribution function is proposed to significantly reduce the computing load. As efficiency-oriented energy control strategy would result in frequent gear shifts, to achieve a desirable tradeoff between the overall efficiency and the shift stability, multi-objective genetic algorithm (MGA) is integrated to optimize the overall performance. The detail mathematical and dynamic model shows that the proposed shifting strategy with LQR can effectively suppress shift jerk, and the proposed IRTCS with MGA can reduce shift frequency by 70.78% to improve the drivability, only sacrificing 4.86% of overall efficiency compared to that of DP.