Correlation warping radius tracking for condition monitoring of rolling bearings under varying operating conditions

Abstract

Health indicators (HI) are crucial in early fault alarm and degradation monitoring of mechanical failures. In recent years, many HIs are developed and reported, however, a constructed HI which is more sensitive to incipient defect, robust to varying operating conditions and is interpretable to characterize the degradation process is still remain to be studied. To address this issue, a more powerful and effective HI applicable for nonstationary operating condition is studied in this paper. Inspired by chaos fractal theory (CFT) and slowly varying damage dynamics theory (SVDDT), this paper calculates the range of correlation warping radius (CWR) of each segment of signal through phase space reconstruction, and then finds that the boundary of correlation warping radius range (CWR-B) in normal conditions follows a fixed linear relationship. Through the application of this linear relationship, a new health monitoring indicator for vibration signals of rotating machinery has been proposed, through correlation warping radius tracking measurement (CWRTM). The proposed indicator not only has outstanding monitoring advantages for rotating machinery in a cyclo-stationary condition, but also applicable for machinery condition monitoring under variable operating conditions, achieving the unity of methods for condition monitoring in stationary and variable operating conditions. Compared with some typical health indicators, the experimental results on bearing run-to-failure dataset and wind turbine generator bearing field dataset show that the proposed indicator in this article is not only sensitive to early-stage fault, but also validated robust to varying operating conditions.