Abstract

The relationship between microstructures and ductility parameters, including reduction of area, elongation to failure, occurrence of delamination, and number of turns to failure in torsion, in hypereutectoid pearlitic steel wires was investigated. The transformed steel wires at 620 °C were successively dry-drawn to drawing strains from 0.40 to 2.38. To examine the effects of hot-dip galvanizing conditions, post-deformation annealing was performed on cold drawn steel wires (ε = 0.99, 1.59, and 2.38) with a different heating time of 30–3600 s at 500 °C in a salt bath. In cold drawn wires, elongation to failure dropped due to the formation of dislocation substructures, decreased slowly due to the increase of dislocation density, and saturated with drawing strain. During annealing, elongation to failure increased due to recovery, and saturated with annealing time. The variation of elongation to failure in cold drawn and annealed steel wires would depend on the distribution of dislocations in lamellar ferrite. The orientation of lamellar cementite and the shape of cementite particles would become an effective factor controlling number of turns to failure in torsion of cold drawn and annealed steel wires. The orientation and shape of lamellar cementite would become microstructural features controlling reduction of area of cold drawn and annealed steel wires. The density of dislocations contributed to reduction of area to some extent.

Highlights

  • IntroductionThe increase of the deformation limit in the steel wire industry has an advantage of obtaining a high strength level and eliminating the lead patenting process

  • tensile strength (TS) continuously from 1335 tion hardening carbon atoms dissolved in lamellar ferrite, which was caused by the(astransformed) to 2287 strain

  • According to Zhang et al [34], TSand of cold hardening of carbon atoms dissolved in lamellar ferrite, which was caused by the pearlitic steel wires can be expressed with the following strengthening mechanisms:occur(1)

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Summary

Introduction

The increase of the deformation limit in the steel wire industry has an advantage of obtaining a high strength level and eliminating the lead patenting process. In cold drawn steel wires, high strength has been achieved by the refinement of interlamellar spacing [1,2,3], the increase of drawing strain [4,5,6], the increase of carbon content [7,8,9], and the addition of alloying elements [10,11,12]. The increase of strength generally accompanies the deterioration of ductility in cold drawn steel wires. Ductility parameters required for steel wire products are the reduction of area, elongation to failure, occurrence of delamination, and number of turns to failure in torsion. Occurrence of delamination acts as an indicator of brittle fracture, splitting longitudinally along the wire axis during torsion

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