Correlation between different microstructural parameters and tensile modulus of various polyethylene blown films

Abstract

AbstractThe objective in this study is to establish a model for the prediction of tensile properties using various types of polyethylene films (LLDPE, HDPE, and LDPE). A series of blown films were produced by varying three process parameters: take‐up ratio, blow‐up ratio, and frost line height. The tensile properties of the resulting films were investigated in relation to their microstructural characteristics. The microstructural parameters were determined by differential scanning calorimetry, wide angle X‐ray diffraction (WAXD) pole figures, SAXS (small angle X‐ray diffraction), and birefringence measurements. The orientation parameters of the films were measured by WAXD and birefringence. They were determined for both crystalline and amorphous phases. The crystalline content, lamellar thickness, and crystal sizes were obtained from DSC and WAXD. The SAXS technique was used to find the average length of the crystalline and amorphous layers. A model for the tensile modulus is proposed and correlated to some structural parameters including crystallinity, orientation factors for crystalline c‐axis and amorphous phase, lamellar thickness, crystal size, the average length of the crystal layer, and long spacing period. The measured modulus and the calculated one were compared and a reasonable agreement was found between them for all series of films. POLYM. ENG. SCI., 47:1430–1440, 2007. © 2007 Society of Plastics Engineers