Abstract

The Untied States Department of Energy is engaged in the research, development and deployment of PHEV technology through the “Advanced Vehicle Testing Activity.” In this program, data has been collected from a Prius PHEV converted by HymotionTM using industry standard dynamometer testing procedures and from in-use operation of fleets. Differences in fuel-only consumption rates observed in the on-road data compared to the dynamometer results were fairly dramatic. Correlations of the driving style and conditions of dynamometer testing and on-road conditions were made possible by comprehensive onroad loggers. A model was developed to infer driving intensity from the on-road dataset from data load measurement during dynamometer testing. The reasons for the shortfall are detailed in the paper. They range from driver aggressiveness, accessory loads, ambient temperature (weather), and the high sensitivity the control system exhibits with increased acceleration pedal demand and higher average cruising speeds.

Highlights

  • Recent advances in battery technology for vehicle electrification have potential to displace significant amounts of petroleum by using electrical grid energy

  • The Urban Dynamometer Driving Schedule (UDDS), Highway Fuel Economy Driving Schedule (HWFEDS or HWY), and the US06 cycle are tested under standard lab ambient temperature with no additional solar simulation

  • The most common question a person may ask about a new fuel saving technology is “What is the fuel economy?” To answer this question, fleet fuel economy was processed and a single aggregate MPG was calculated

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Summary

Introduction

Recent advances in battery technology for vehicle electrification have potential to displace significant amounts of petroleum by using electrical grid energy. The claims of “+100MPG” come largely from results from standard dynamometer test results but are not necessarily taken in the context of what the average driver may experience. Comparisons of standard test results with on-road experience will address many questions about the performance of converted HEVs to PHEV operation. The U.S Department of Energy’s Advanced Vehicle Testing Activity (AVTA) performs independent testing to assess the energy efficiency of advanced technology vehicles, including as PHEVs. AVTA is conducting a comprehensive PHEV testing and evaluation program, with testing in laboratory, track, and on-road environments. Argonne National Laboratory performs AVTA’s light-duty dynamometer testing. The Idaho National Laboratory conducts on-road testing and fleet demonstrations for AVTA. The purpose of this paper is to correlate results from AVTA’s dynamometer testing to in-use fleet vehicle performance

Dynamometer Testing
Test Cycles
PHEV Testing
On-Road Data
Summary of Hymotion Prius OnRoad Results
Subset of 1200 On-Road Trips
Charging Frequency and Distance between Charging Events
Driving Characteristics
Modelling Vehicle Tractive Energy Output
Speed and Intensity
Engine-On and Fuel Consumption
Vehicle Sensitivity to Driving Characteristics and Conditions
Engine-On and Fuel-Battery Energy Split In Charge-Depleting Mode
Vehicle Speed and Battery Usage
Driver Demand and Fuel Usage
Driver Demand and Battery Usage
Ambient Temperature and Percentage Battery Energy
Ambient Temperature and Total Energy Consumption
Vehicle Energy Consumption Levels
On-Road Data Set and Dynamometer Results
Summary and Conclusions
Full Text
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