Core-rim microstructure formation and mechanical properties of TiB2 ceramics with TiC, B4C, Co, and Mo sintering aids

Abstract

This research investigates titanium diboride (TiB2) ceramics, renowned for their exceptional properties: high hardness, chemical inertness, and thermal stability. The challenge lies in achieving dense structures through pressureless sintering, given TiB2 ceramics' high melting point and low self-diffusion coefficient. To address this, a combined method of liquid phase and reactive sintering is employed, focusing on the influence of metallic cobalt (Co) and molybdenum (Mo) as sintering aids to enhance microstructural and mechanical properties. Vacuum sintering at 1900 °C facilitates the reaction between TiC and B4C, forming TiB2, with Co improving wettability and Mo inhibiting high-temperature grain growth. The matrix of 90TiB2+10(TiC + B4C + Co + Mo) recipe achieved 94.7 % relative density and a hardness of 31.97 GPa. Moreover, adding polyvinyl butyral (PVB) assists in creating gas evacuation channels during the sintering process. The research also reveals the reaction between TiC and B4C, forming (TiMoB)C with molybdenum, while the eutectic Co–Mo alloy dissolves into borides, promoting densification and forms dense core-rim structures.