Abstract

Abstract New measurements on solubility of copper and redox equilibria in magnesia-saturated calcium ferrite-based slags are presented. These data were obtained from equilibrium experiments at 1573 K (1300 °C) and over a range of oxygen partial pressures of 10−11 to 10−5 atm, through equilibrating the slag with metallic copper in magnesia crucibles under a flowing Ar-CO-CO2 gas mixture. At low oxygen partial pressures, copper was found to dissolve into slag as a univalent species (CuO0.5) with a linear dependence on the oxygen partial pressure (in logarithm), with a slope of 0.23. At higher oxygen partial pressures (>10−7 atm), the data suggest a divalent copper species becomes significant (CuO) and causes the dependence on oxygen partial pressure to increase. The determination of the Fe3+/Fe2+ ratio in the slag was effected by the cuprous (Cu+) content, which acts to increase the apparent ferrous (Fe2+) content during acid digestion. A correction procedure was applied to the Fe3+/Fe2+ ratio based on the calculated Cu+ content of the slag. The procedure assumes that the activity coefficients of CuO0.5 and CuO ( $$ \gamma_{{{\text{CuO}}_{ 0. 5} }} $$ γ CuO 0.5 and γ CuO) in these slags are independent of oxygen partial pressure. The calculated activity coefficients of CuO0.5 and CuO were 3.43 and 0.29, respectively. The corrected Fe3+/Fe2+ ratio had a linear dependence of 0.17 on the oxygen partial pressure over the entire oxygen partial pressure range. This agrees with similar data from the literature.

Highlights

  • THERE is growing acceptance in the use of calcium ferrite-based slags in the processing of copper concentrates and in the continuous production of copper metal

  • Most of the thermodynamic investigations into calcium ferrite slags have concentrated on liquidus boundaries at copper-making temperatures,[10,16,17,18,19,20] iron redox equilibria,[16,17,18,21,22,23,24] and the solubility of copper in slag.[11,15,19,25,26]

  • The deviation from linearity at low oxygen partial pressure (10À11 atm) is probably due to a small amount of entrained metallic copper which will have a pronounced effect on the total copper content at low dissolved copper levels

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Summary

INTRODUCTION

THERE is growing acceptance in the use of calcium ferrite-based slags in the processing of copper concentrates and in the continuous production of copper metal. The dissolution of copper into calcium ferrite slags was investigated with particular reference to the copper species and the Fe3+/Fe2+ ratio of the slag at high oxygen partial pressures. Fitting to the experimental solubility data over the range of oxygen partial pressures used (10À11 to 10À5 atm) allowed these activity coefficients to be calculated. This information, combined with their activities, enabled the amount of the two species (CuO and CuO0.5) in the slag to be calculated. The experimental work was performed using magnesia crucibles at 1573 K (1300 °C)

Materials
Procedure
RESULTS
Copper Content of Slag
Redox Equilibria of Copper and Iron
CONCLUSIONS
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