Abstract

The synthesis of copolyesteramides using para-acetamido benzoic acid (PABA) and polyethylene terephthalate (PET) by melt polymerization has been studied in detail. The performance of three transesterification catalysts are assessed for three different initial compositions, PABA 60 mol%/PET 40%, PABA 50 mol%/PET 50% and PABA 40 mol%/PET 60%. The polycondensations are found to obey second order kinetics, irrespective of whether the reaction was catalysed or not. The mechanism of initial stage polymerization kinetics of the copolymers has been fully explained. It is suggested that acetic acid is evolved only by the homopolymerization of PABA and that the insertion of a monomer of homopolymer of PABA into PET does not yield any acetic acid. A set of differential equations containing three different rate constants, k 1 for homopolymerization of PABA, k 2 for PET reaction with dimer of PABA and k 3 for PABA reaction with copolymer of PABA and PET has been developed and numerically solved, to study the initial stage kinetics. The computed values of acetic acid are compared with the experimentally collected amount and the three rate constants are optimized using a differential algebraic optimization technique. The present model represents the data with an acceptable accuracy with an average % error of less than 5% between experimental and computed values for the entire experimental range. The correlation coefficient values range between 0.988 and 0.999. Differential scanning analysis of the copolyestermides indicates that 40 mol% PABA and 60% PET had the highest enthalpy values of the order of 18 kJ/mol. It is found that within the copolyesteramide series the degree of crystallinity increased with the increase of PET contents in the feed mixture to the batch reactor.

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