Convolutional neural network-based hidden Markov models for rolling element bearing fault identification

Abstract

Vibration signals of faulty rolling element bearings usually exhibit non-linear and non-stationary characteristics caused by the complex working environment. It is difficult to develop a robust method to detect faults in bearings based on signal processing techniques. In this paper, convolutional neural network -based hidden Markov models (CNNHMMs) are presented to classify multi-faults in mechanical systems. In CNNHMMs, a CNN model is first employed to learn data features automatically from raw vibration signals. By utilizing the t-distributed stochastic neighbor embedding (t-SNE) technique, feature visualization is constructed to manifest the powerful learning ability of CNN. Then, HMMs are employed as a strong stability tool to classify faults. Both the benchmark data and experimental data are applied to the CNNHMMs. Classification results confirm the superior performance of the present combination model by comparing with CNN model alone, support vector machine (SVM) and back propagation (BP) neural network. It is shown that the average classification accuracy ratios are 98.125% and 98% for two data series with agreeable error rate reductions.