Converting Zubair oil field permanent power generation from single cycle into combined-cycle with plant exergy analysis

Abstract

The combined-cycle power plant is the effective way to increase power and thermal efficiency which can rise thermal efficiency up to 50% corresponding to low heat value of the fuel (LHV). This study focused on converting Zubair Oil Field Gas turbine (ALSTOM GT13E2) from single cycle into a combined cycle power plant. Models suggestion design have been presented with back-pressure steam turbine by Cycle-Tempo (5.1) thermodynamics simulation program, which presents value diagram and exergy flow diagram both are useful to understanding the thermodynamic performance of complicated systems.The result of exergy analysis explicate that huge amount of exergy loss firstly occurs in gas turbine combustor (about 60% due to high irreversibility), and heat recovery steam generation (HRSG) is the second major exergy loss in combined cycle power plant (about 30%) recently apparatus concepts less than 10% of exergy (like compressors and expanders). Also, in this study explained the effect of changing the ambient temperature on the performance of power plant by using four temperature parameters on the four simulation models at constant compression ratio. The results were the increase in gas turbine temperature inlet led to decrease the net power output of the CCPPs. Thermal and exergy efficiencies increase when ambient temperature increase due to growth turbine inlet temperature but this temperature restricted by creep rupture and thermal fatigue for combustor parts and turbine blades metal. Maximum thermal and exergy efficiencies can be reached to 55.74, 53.28% respectively at worst ambient temperature. The calculation results in this study were compared with two previous studies, with considerable differences in input parameters of the gas turbine and steam turbine also, the types of the gas turbine models. finally, the results showed acceptable agreement.