Conversion of soybean oil extraction wastes into high-performance wood adhesives based on mussel-inspired cation-π interactions

Abstract

As a soybean oil extractive byproduct, high temperature defatted soy meal (HSM) presents great potential as a raw material for vegetable protein adhesives to replace aldehyde-based adhesives in the wood-based panel production. However, the application has been hindered by its poor cold-pressing adhesive performance. Herein, a novel HSM-based adhesive with excellent cold-pressing adhesion performance was developed based on mussel-inspired cation−π interactions. Highly reactive polyamidoamine-epichlorohydrin (PAE) and folic acid (FA) were added into an HSM-based adhesive to construct a dual-network system stabilized by strong cation−π interactions. The coacervate formed by PAE and FA served as an “internal adhesive” to bond HSM particles together, yielding high initial viscosity but easy sizing. As expected, the prepared adhesive exhibited an excellent cold-pressing bonding strength of 423 kPa, showing a 295% improvement compared to the soy protein (SP) adhesive. To improve the hot-pressing bonding strength of the adhesives, inorganic calcium carbonate (CaCO3) particles were introduced into the adhesive system to build an organic–inorganic hybrid adhesive system. The wet shear strength of the SPAE-FA-CaCO3 adhesive significantly improved from 0.63 MPa to 0.96 MPa, meeting the requirements for the practical application. This method provides a novel strategy to exploit high-performance vegetable protein-based wood adhesives.