Abstract

Methyl formate is a key component for both defossilized industry and mobility. The current industrial production via carbonylation of methanol has various disadvantages such as high requirements on reactant purity and low methanol conversion rates. In addition, there is a great interest in replacing the conventional homogeneous catalyst with a heterogeneous one, among other things to improve the downstream processing. This is why new approaches for methyl formate are sought. This review summarizes promising approaches for methyl formate production using methanol as a reactant.

Highlights

  • Methyl formate is a key component for defossilizing industry and mobility

  • Building block allows for producing of a wide range of daughter products as well as the building block allows for producing of a wide range of daughter products as well as the utilization as a fuel or fuel additive

  • The use of methanol as a fuel in internal combustion engines requires the addition of methyl formate to ensure year-round use combustion engines requires the addition of methyl formate to ensure year-round use even even at low temperatures

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Summary

Introduction

Methyl formate (MF) is one of the most important building blocks in C1 chemistry and it is of great interest as an emission reducing fuel additive. MF can be synthesized from CO and methanol and can be understood as chemical storage for CO. If methanol is produced from CO2 and hydrogen, which is generated through water electrolysis by renewable energy, an access to green MF is created. This way a (partial) substitution for classical i.e., fossil feedstock borne petrochemicals can be realized while reducing CO2 emissions. 1925, MF has been produced by carbonylation of methanol with sodium methanolate as a catalyst on an industrial scale. Development has gone on since, and there are alternatives to the sodium methanolate process that may be more efficient or economically more attractive, or they are more sustainable

Why Convert Methanol into Methyl Formate?
Established Process
Mechanism
By-Products
Improvements
15 MPa in comparison to g800 the established
The study increases
Process
Proposed reaction mechanism forfor methanol dehydrogenation to MF
Catalyst
Influenceofofmethanol
Reactors for Methanol Dehydrogenation
Coupling of Dehydrogenation and Hydrogenation Reaction
During
Oxidation of Methanol
Esterification of Methanol and Formic Acid
Hydrogenation-Condensation with Methanol
Photocatalytic Oxidation of Methanol
Electrolysis of Methanol
Findings
Conclusions and Outlook
Full Text
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