Controlling the settling of activated sludge in pulp and paper wastewater treatment plants

Abstract

Forest industry wastewaters are difficult to clean: hydraulic and organic load variations, filamentous bulking or pin-point flocs negatively impact depollution processes. The addition of a fine, mineral, talc-based powder, Aquatal, into the aeration tanks of wastewater treatment plants connected to pulp and paper factories has been successfully tested since end of 997. The first case-study presents full results obtained over a period of 18 months in a 20,000 p.e. plant connected to a paper factory. The mineral powder was regularly added to control sludge volume index, thereby ensuring low suspended solids concentration in the outfluent. Plant operators could easily adapt biomass concentration to match organic load variation, thereby maintaining pollution micro-organisms ratio constant. In a second case study, a trouble-shooting strategy was implemented to counteract filamentous bulking. A one-off, large dosage enabled the plant operator to deal effectively with poor settleability sludge and rapidly control sludge blanket expansion. In both cases, the main common characteristics observed were an increase in floc aggregation and the production of heavier and well-structured flocs. The sludge settling velocity increased and an efficient solid/liquid separation was obtained. After a few days, the mineral particles of Aquatal were progressively integrated into the sludge floc structure. When the mineral powder was added to the activated sludge in the aeration basin, chemical interactions frequently encountered with other wastewater treatment additives did not pose a problem. Moreover, with this mineral additive, the biological excess sludge displayed good thickening properties and dewatering was improved. Despite the addition of the insoluble mineral particles, the amount of wet sludge expelled did not increase. Aquatal offers a rapid solution to floc settleability problems which so frequently arise when physical or biological disorders appear in forest industry wastewater treatment plants.