Controlling the columnar-to-equiaxed transition and crack propagation behavior of laser welded Al–Li alloy reinforced with TiC nanoparticles

Abstract

The predominant method for improving the mechanical characteristics of aluminum-lithium (Al–Li) alloys during laser welding is by regulating the transition from columnar crystals to equiaxed crystals. The transition is facilitated through the incorporation of TiC particles, which play a crucial role in augmenting the strength and toughness of the aluminum alloy. The inclusion of TiC particles offers a new opportunity to enhance the utilization of Al–Li alloys in laser welding procedures. The main aim of this study is to control the transition from columnar to equiaxed crystal structures by creating a TiC nanoparticle-reinforced aluminum alloy filler wire. This is intended to improve the properties of laser-welded joints. The study investigates the impact of different TiC particle contents on the microstructural characteristics. The presence of TiC particles is noted to enhance the transformation of columnar crystals into equiaxed crystals in the welded joints, resulting in a refined microstructure. The augmentation of particle content results in a notable reduction in the average grain size, decreasing from 78.25 μm to 37.15 μm. This alteration shifts the directional growth preference from specific crystallographic axes to a stochastic trajectory. Significantly, when the particle content reaches 0.6 wt%, remarkable enhancements in both tensile strength and elongation are evident, resulting in an ultimate tensile strength of 318 MPa and an elongation of 4.8 %. The dispersed configuration of TiC particles plays a pivotal role in hindering the movement of dislocations, consequently increasing the energy necessary for this mechanism. Moreover, the existence of these particles at grain boundaries impedes the propagation of cracks by altering the direction of the crack path, absorbing additional energy, and consequently improving toughness. An evident pattern emerges when examining higher particle concentrations, indicating that a decrease in ultimate tensile strength is concomitant with an increase in elongation.