Abstract
The performance profile of a supported metallocene catalyst in slurry-phase ethylene polymerisation can be significantly enhanced by tuning the chemical composition of the support. By employing catalyst supports derived from zinc-containing layered double hydroxides (LDHs), the slurry phase ethylene polymerisation productivity of (EBI)ZrCl2 (EBI = rac-ethylenebis(indenyl)) can be quadrupled relative to a magnesium-containing support. Productivity increases approximately linearly with zinc content of the LDH before reaching a plateau; our experiments suggest the productivity of this catalyst system is related to the overall Lewis acidity of the support surface. We have found that iron-containing LDH supports with a similar overall Lewis acidity also result in productivity enhancements, demonstrating the general nature of this phenomena.
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