Controllable precipitation behavior near grain boundaries enabled by artificial strain concentration in age-hardening aluminum alloys

Abstract

Regulating the precipitation behavior in the vicinity of grain boundary (GB) is crucial for improving the mechanical property and corrosion resistance of age-hardening aluminum alloy. In this work, we innovatively propose a strain-concentration controlled strategy to realize the controllable fabrication of the thinner precipitate-free zone (PFZ), associated with the finer grain boundary precipitates in Al–Zn–Mg–Cu alloy. Specifically, the primary PFZ with certain solute atoms is introduced by short pre-aging treatment, followed by the subsequent cyclic deformation at room temperature to induce the localized plastic deformation in the primary PFZ. Compared with the traditional aging, the Al–Zn–Mg–Cu alloy treated by the current process manifests superior combination of impact toughness and corrosion properties, as well as the slightly improved unidirectional tensile properties. Furthermore, the atomic-scale mechanism of the unique precipitation behavior near GB is revealed using the molecular dynamics simulation. A large number of dislocations are generated in PFZ, which acts as the favorable precipitation sites and contribute to the secondary precipitates in the primary PFZ. The present work provides a novel design route and an atomic-scale understanding for controlling the precipitation behavior in the vicinity of GB, and it has the potential to direct the optimization of mechanical performance and corrosion resistance in a board spectrum of aging-hardening alloys.