Control methods for mineral oil mists.

Abstract

Effective mist collection is important, but it is not the only determinant of mist concentration in plant air. Oil-based metalworking fluids such as straight and soluble oils contain semivolatile hydrocarbons. When these fluids form a mist, their semivolatile components partition between the vapor and mist phases depending on the makeup of the mist and on local conditions. This article addresses the relationship between the concentrations of semivolatile hydrocarbons in the vapor and mist phases using theory for partitioning developed in the field of atmospheric chemistry. Mist can be removed effectively in a collector that uses a HEPA filter as its final collection stage. Acceptable HEPA lifetime requires effective upstream stages that reduce mist loading to the HEPA; furthermore, acceptable HEPA performance requires that it be installed and maintained properly. Collectors designed to remove mist do not remove vapor, and as collector exhaust mixes into cooler plant air that already contains some mist, vapor from the collector can repartition to increase the mist concentration in the plant. Assessing the effect of vapor-to-mist repartitioning is complicated; however, repartitioning may be important for many of the compounds contained in oil-based metalworking fluids. Conditions that minimize vapor-to-mist repartitioning, such as ventilating the plant with clean outdoor air, increasing plant temperature, or controlling the release of vapor, may also be expensive, uncomfortable to plant occupants, or impractical from an engineering standpoint. As a result, very low mist concentrations in plant air may be difficult to attain.