Abstract

Creep rupture life and microstructural degradation have been studied in two heats of Gr.91 steels. The coarsening of subgrains and precipitates, mainly M23C6 and MX, has been evaluated during static aging and creep. Hardness of head (static aging) and gauge (creep) portions of crept samples were measured to know their relation with microstructural degradation during long-term exposure. The correlation between subgrain size and spacing of precipitates and hardness has been equated. As an example, there is a close correlation between hardness value and inverse subgrains size in Gr.91 steels, regardless of aging or creep conditions. The appearance of three recovery mechanisms was found during long-term creep, namely: strain-induced recovery, pure static recovery and strain-assisted static recovery. By equated correlations between subgrain size, precipitates and hardness, the contribution of three recovery mechanisms to subgrain coarsening and hardness drop were calculated for two creep conditions at 700°C in long-term creep region, where breakdown of creep strength has happen. The calculated data accord well with experimental data obtained from aged and crept samples. The contribution of static recovery to the subgrain coarsening and consequent hardness drop during long-term creep increases with increasing creep time. The significant contribution of both static recovery mechanisms can result in the breakdown of creep strength in long-term creep region.

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