Abstract

This study investigates the solidification process of individual micro-sized AlSi10Mg particles using continuous cooling and isothermal differential fast scanning calorimetry (DFSC) methods at a range of cooling rates (from 500 K/s to 50,000 K/s) and temperatures (from 562 °C to 502 °C). The solidification microstructure consists of fine α-Al dendrites and (α-Al + Si) eutectics. Both dendrite arm spacing and eutectic spacing decrease with increasing cooling rate, as well as decreasing solidification temperature. The continuous cooling treatment exhibits finer microstructures compared to those observed in the isothermal treatment in the similar solidification temperature range. Overall, this study highlights the effectiveness of the DFSC methods, along with microstructure characterization, in analyzing the solidification process of individual powder particles over a wide range of cooling rates and temperatures.

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