Construction of a Composite Sn‐DLC Artificial Protective Layer with Hierarchical Interfacial Coupling Based on Gradient Coating Technology Toward Robust Anodes for Zn Metal Batteries

Abstract

AbstractDeveloping a robust zinc (Zn) anode, free from Zn dendrites and unwanted side reactions, relies on designing a durable and efficient interfacial protection layer. In this study, gradient coating technology is employed to construct a hierarchically structured composite of Sn with diamond‐like carbon (DLC/Sn‐DLC) as an artificial protective layer. The DLC framework endows DLC/Sn‐DLC layer with high stability and adaptability, achieving long‐term stability of the anode–electrolyte interface. The gradual‐composite Sn, with its Sn─O─C interface chemical bonds, facilitates rapid charge transfer and offers ample zincophilic sites at the base, promoting uniform Zn2+ reduction reaction and deposition. Additionally, the DLC/Sn‐DLC composite exhibits a “lotus effect” and favorable hydrophobic properties, preventing water‐reduced side reactions. Leveraging this structural design and the synergistic cooperation of DLC and Sn, the DLC/Sn‐DLC@Zn electrode demonstrates remarkable Zn plating/stripping reversibility, eliminating Zn dendrites and side reactions. Notably, under a high current density of 10 mA cm−2, the DLC/Sn‐DLC@Zn anode‐based symmetrical cell exhibits stable operation for over 1550 h, with a low nucleation overpotential of 101 mV. The DLC/Sn‐DLC@Zn||Mn3O4‐CNTs full battery delivers a high capacity of 109.8 mAh cm−2 after 5800 cycles at 2 A g−1, and the pouch cell shows potential for energy storage applications.